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Stereolithography is a well-established technique for producing complex part for rapid prototyping purpose by using UV or laser as a source for curing process. This technique has been implemented in a lot of industrial sectors. However, the parts fabricated by this technique exhibit low mechanical and thermal properties hindering a fast-growing application. The purpose of this paper is to propose a new method of digital light rapid prototyping (DLRP) system and investigate the effect of the addition of bamboo fiber with surface modification on improvement of mechanical properties of urethane diacrylate/bamboo composite.

Test specimens were fabricated using aliphatic urethane diacrylate photopolymer as matrix material and bamboo fiber as reinforce material. Adhesion between matrix and reinforce materials is a big issue in compositing, especially when handling bamboo as hydrophilic material and urethane diacrylate as hydrophobic material. To overcome this problem, two surface modifications of bamboo fiber, alkali treatment and silane treatment, were implemented.

As a result, bamboo fiber can increase mechanical properties of urethane diacrylate photopolymer fabricated by rapid prototyping system.

In this paper, the authors investigate the effect of the addition of bamboo powder with surface modification on mechanical properties. Test specimens were fabricated using aliphatic urethane diacrylate photopolymer as matrix material and bamboo powder as reinforce material.

The purpose of this paper is to evaluate the mechanical properties of photopolymer/CB (carbon black) nanocomposite when applied in a visible-light rapid prototyping (RP) machine.

The mechanical properties of the samples such as hardness and tensile strength along with thermal stability were analyzed. The curing time behavior of the photopolymer/CB nanocomposites was tested by using a rigid-body pendulum rheometer. The shrinkage property and dimensional stability were also analyzed using the technique according to ASTM D2566 and ASTM D1204, respectively.

The results showed that the prototype fabricated from pristine photopolymer tended to exhibit poor mechanical properties and low thermal stability. However, after adding the photopolymer with various concentrations of nano-CB and dispersant in appropriate composition, the photopolymer/CB nanocomposite prototype not only reduced its curing time but also enhanced its mechanical properties, thermal stability and dimensional stability.

The presented results can be used in a visible-light RP machine.

The mechanical and thermal properties of photopolymer are improved with nano-CB additives for a RP system.

The aim of this study is to optimize the process parameters of area-forming rapid prototyping system to improve the model dimensional repeatability and to minimize the process time as well.

Model dimensional repeatability is based on the dimensional standard deviation of the test sample. The significant factors that affect the model dimensional repeatability and process time are established by the fractional factorial design. Response surface methodology, based on the central composite design, is applied to evaluate the regression models of the response variables including prototype’s dimensional repeatability and processing time. Finally, a desirability function for each individual response variables is constructed to obtain the optimal process parameters.

The significant factors that have an impact on the main effects of response variables model dimensional repeatability and process time found by the fractional factorial design are curing time, light flux and platform moving velocity.

All previous studies were concerned with product accuracy in area-forming rapid prototyping system. In this work, we focus on optimization of model dimensional repeatability.